Utility - Technical Lead

🔹 Role Purpose Lead the planning, operation, optimization, and statutory compliance of all plant utilities while ensuring high reliability, cost efficiency, sustainability, and seamless coordination with government authorities. 🔹 Key Responsibilities 1. Utility Operations & Reliability Leadership - Ensure 100% utility availability with zero impact on production - Drive uptime improvement actions and system stabilization - Monitor critical parameters and implement control strategies 2. Maintenance & Reliability Engineering - Own Preventive, Predictive, and Condition-Based Maintenance (CBM) - Lead advanced RCA (5 Why, Fishbone, FMEA, A3 Analysis) - Improve MTBF and reduce repeat failures 3. Utility Systems Ownership End-to-end responsibility for: - Compressed Air Systems - Cooling Towers & Chilled Water Systems - HVAC & Ventilation, Air Handling Units - Water Treatment (RO, DM, Softener, Chemical dosing) - Electrical Systems (Transformers, DG, Panels, UPS, Servo, LT /HT, Open Access) 4. Energy Management & Sustainability - Drive plant energy efficiency roadmap - Optimize consumption (kWh, Nm³, KL) and reduce costs - Lead sustainability initiatives (water reuse, energy reduction, decarbonization) 5. Government Liaison & Statutory Compliance - Act as single point of contact with authorities: - Pollution Control Board - Electrical Inspectorate (DHBVN) - HSPCB, Waste Management - Fire & Safety Department - Local Municipal / Water Authorities- HSIDC - Manage: - Licenses, renewals, and statutory documentation - Inspections, audits, and compliance closure - Environmental reporting (water discharge, emissions) - Obtain approvals for new installations / expansions - Ensure zero regulatory non-compliance risk 6. ESH Governance - Ensure compliance with ESH standards and regulatory norms - Implement LOTO, PTW, confined space practices - Support ESH audits and zero-incident culture - Support Sustainability initiatives along with ESH team. 7. Vendor & Contract Management - Manage vendors, AMC/ CMC contracts, and service providers - Validate technical solutions and execution quality - Ensure cost and safety compliance 8. Digitalization & Monitoring - Develop utility dashboards and KPIs - Implement IoT / automated monitoring systems - Drive data-driven decision making 9. Projects & Continuous Improvement - Lead capex and utility improvement projects - Drive Six Sigma / Kaizen initiatives - Support plant expansion and infrastructure projects 10. Facility & Infrastructure Support - Ensure proper workplace environmental conditions - Support facility maintenance and future expansion planning 🔹 Technical Knowledge Requirement (Advanced & Expert Level) ✅ Advanced Level Knowledge (Must Have) - Utility system fundamentals: - Compressed air system design, leak analysis, pressure optimization - Cooling tower performance, heat load calculations - HVAC load calculations and air balancing - Water chemistry & treatment: - RO/DM operations, scaling, dosing control, TDS/pH optimization - Electrical systems: - Load calculations, DG synchronization basics, power factor control - Maintenance systems: - Preventive & predictive maintenance planning - Basic vibration, thermography, and condition monitoring - Data analysis: - Trend analysis of utility consumption and performance - Safety systems: - Electrical safety, pressure systems, chemical handling ✅ Expert Level Knowledge (Should Know) Advanced system optimization: - Energy optimization (specific energy reduction: kWh/Nm³, kW/TR) - System integration & automation (BMS / SCADA / IoT-based monitoring) - Utilities design & sizing: - Compressor sizing, piping networks, pressure drop calculations - Chiller & cooling tower selection and system balancing - Advanced electrical knowledge: - Load flow concepts, HT/LT systems, reliability planning - Water treatment expertise: - Chemical dosing strategy (corrosion, scaling, bio-control) - Effluent management and reuse strategies - Reliability engineering: - FMEA, RCM (Reliability Centered Maintenance), lifecycle costing - Regulatory expertise: - Deep understanding of statutory norms (PCB, electricity, boiler laws) - Project management: - Capex planning, ROI evaluation, supplier technical validation - Digital transformation: - Data-driven optimization using dashboards & predictive analytics 🔹 Key KPIs - Utility uptime (%) - Corrective & Preventive Maintenance Cost - Spare Part Management - Energy consumption per unit - Water consumption per unit - Cost savings (₹ and %) - MTBF / MTTR - Statutory compliance score (100%) - Audit observations (zero major NC) - Sustainability metrics (water reuse %, energy reduction %) 🔹 Education - BE/ B. Tech in Electrical / Mechanical. - Add on Certifications for Electrical Safety Handling/ ESH Governance ( Plus point) 🔹 Experience - 10–12 years in plant utilities / maintenance - Proven experience in: - Independent utility management - Government liaison & statutory compliance - Energy / cost optimization Reporting Structure - Reports to: Plant IE Head - Interfaces with: Production, Facility , HR, ESH, Projects, Finance, Test labs Government Authorities Ready to take your career to the next level? The future of mobility isn’t just anyone’s job. Make it yours! Join AUMOVIO. Own What’s Next.