Maintenance Engineer

ZEISS in India ZEISS in India is headquartered in Bengaluru and present in the fields of Industrial Quality Solutions, Research Microscopy Solutions, Medical Technology, Vision Care and Sports & Cine Optics. ZEISS India has 3 production facilities, R&D center, Global IT services and about 40 Sales & Service offices in almost all Tier I and Tier II cities in India. With 2200+ employees and continued investments over 25 years in India, ZEISS’ success story in India is continuing at a rapid pace. Further information at ZEISS India. Key Responsibilities Maintenance Planning & Execution - Plan and execute preventive, predictive, and corrective maintenance activities. - Ensure maximum availability and reliability of machinery and equipment. - Analyze equipment breakdowns using Quality tools and implement corrective and preventive actions. - Prioritizing the breakdowns and accordingly attending the same. - Improve overall performance of the machines. - Sound knowledge on TPM implementation and drive the TPM culture in the organization. - Able to plan and delegate the responsibilities to technicians at times and ensure results are delivered. - Review the spare parts inventory and ensure critical spare parts are defined and inventory is maintained. - PLC programming added advantage - Develop the trouble shooting catalogue for each of the production machines. - Drive the continual improvements for the department, also drive compete projects. - Optimization of layout for improved efficiency, cycle time of machines, using LEAN concepts. - Develop skill matrix, identify the skill gaps for team and ensure required trainings are provided. Troubleshooting & Technical Support - Diagnose mechanical, electrical, hydraulic, and pneumatic issues. - Lead troubleshooting activities during equipment breakdowns. - Support root cause analysis (RCA) and failure analysis. - Ensure quick restoration of equipment to minimize downtime. - Assist in installation, commissioning, and testing of new equipment. - Always meet the department KPI’s like MTTR, MTBF and PM adherence. Team Supervision - Supervise maintenance technicians and junior engineers. - Allocate maintenance tasks and monitor work completion. - Provide technical guidance and on-the-job training to maintenance staff. - Ensure adherence to maintenance procedures and best practices. Safety & Compliance - Ensure all maintenance activities comply with safety regulations and company standards. - Conduct safety inspections and risk assessments. - Ensure LOTO, safety standards including the PPE’s are followed by team. - Maintain proper maintenance documentation and reports. - Ensure compliance with statutory and environmental regulations. Spare Parts & Inventory Management - Monitor spare parts consumption and inventory levels. - Coordinate with procurement for timely availability of spare parts and consumables. - Evaluate vendors and maintenance service providers. Continuous Improvement - Identify opportunities for cost reduction and efficiency improvement. - Support TPM, Lean Manufacturing, and continuous improvement initiatives. - Recommend equipment upgrades and process improvements. - Participate in energy-saving and reliability improvement projects. Required Qualifications - Bachelor’s degree / Diploma in, Electrical &Electtonics Engineering, or Mechatronics Engineering. - Minimum 5–8 years of maintenance experience in manufacturing, industrial, or process industries. - Experience in handling maintenance planning and troubleshooting activities. Required Skills - Strong knowledge of industrial machinery and maintenance systems. - Expertise in preventive and predictive maintenance techniques. - Understanding of CNC Machine,PLCs, automation systems, and utility equipment. - PLC Program and troubleshooting(Simens, Delta,ABB, BECOFF). - Hands of experience MES(Manufacturing Execution System ) - Good analytical and problem-solving skills Why Why analysis,Fishbone diagram, DIMAIC - Leadership and team coordination abilities. - Familiarity with CMMS software Like SAP, Other local CMMS system, Power App. - Knowledge of safety and quality standards. Preferred Qualifications - Experience in TPM, Lean, Six Sigma, or Reliability Engineering. - Certification in maintenance or safety management. - Experience with SAP PM or similar maintenance systems. - Good experience in SOP, SWI, ISO documents. Key Performance Indicators (KPIs) - Equipment uptime and availability. - Breakdown reduction and response time. - Preventive maintenance compliance. - Maintenance cost optimization. - Safety performance and compliance. - Mean Time Between Failures (MTBF). - Mean Time To Repair (MTTR). Working Conditions - May require shift work and emergency breakdown support. - Work environment may include manufacturing plants, industrial facilities, or utilities. Working Conditions. - Experience in Power BI, Advance Excell, Power Point Preparation. - CAD 2D. - Good communication and interpersonal skills. - Knowledge of local language. Your ZEISS Recruiting Team: Jayashree V